Hybrid Stepper Motor Manufacturer
We specialize in the design and manufacture of hybrid type stepper motors in a variety of frame sizes (from 20mm to 110mm), step angles, and options. Start working on your project with our configurable, off-the-shelf hybrid synchronous stepper motors, or work with our dedicated engineering team for a custom solution that meets your specific requirements.
Here are some of the customizable options:
- Phase Configuration: 2-phase, 3-phase, 4-phase, 5-phase
- Step Angle: 0.72 degree, 0.9 degree, 1.2 degree, 1.8 degree
- Winding Configuration: Unipolar & bipolar
- Shaft Options: Length, diameter, shape (e.g., round, D-cut, keyed), and material
Component
- Rotor: The rotor has permanent magnets, a laminated core to reduce eddy current losses, and teeth for fine positioning with the stator.
- Stator: The stator's multiple windings create the magnetic field, and its teeth align with the rotor's teeth to enhance torque and precision.
- Shaft: Connects the rotor to the load and may have various configurations (round, D-cut, keyed).
- Bearings: Support the rotor for smooth and low-friction rotation.
- Housing: Protects internal components and may include mounting flanges.
- End Bells/Caps: Enclose the ends of the motor, supporting the bearings and the shaft.
Featured products
Series 1
- Base Size：57mm (Nema 23)
- Length：41-76 mm
- Current Per Phase：2-2.8 A
- Holding Torque：0.39-1.8N.m
- Step Angle：0 9°
Series 2
- Base Size：86mm (Nema 34)
- Length：63-150 mm
- Current Per Phase：6 A
- Holding Torque：3.5-12N.m
- Step Angle：1.8°
Series 3
- Base size：35mm (Nema 14)
- Length：20-26 mm
- Current Per Phase：0.5-1 A
- Holding Torque：0.05-0.09N.m
- Step Angle：0.9°
By Step Angle
We offer standard, fine, and custom step angles in hybrid stepper motors for optimal balance of precision, resolution, and application flexibility.
Standard Step Angle
- Typically 7.5°, 15°, or 18° for PM stepper motors.
- Results in 48, 24, or 20 steps per revolution.
- Balances cost, simplicity, and mechanical resolution.
- Widely supported by generic driver ICs.
- Used for Printers, vending machines, rotary indicators.
Fine Step Angle
- Step angle less than standard (e.g., 1.8°, 0.9° for hybrid, or 3.75° for PM).
- Increases step resolution significantly.
- Provides smoother and more precise motion.
- Reduces vibration&improves low-speed performance.
- Used for Medical equipment, 3D printers, camera positioning systems.
Custom Step Angles
- Tailored step angle per specific design needs (e.g., 11.25°, 5°, or 2.5°).
- Achieved through custom rotor/stator tooth geometry.
- Often used in proprietary or space-constrained systems.
- Requires custom driver programming or firmware adaptation.
- Used for Custom automation tools, aerospace components, miniature robotics.
By Mounting Configuration
We can provide NEMA-standard or custom frame sizes for hybrid stepper motors to meet diverse mounting, space, and performance requirements.
NEMA Frame Sizes
- Common sizes include NEMA 8, 11, 14, 17, 23, 34, and 42.
- Interchangeable across manufacturers due to consistent mounting patterns.
- Easier to source and replace in automation systems.
- Used for 3D printers (NEMA 17), CNC (NEMA 23), robotics, lab automation.
Custom Frame Sizes
- Tailored motor dimensions to meet unique mechanical constraints.
- Can optimize space, weight, or thermal performance.
- Allows non-standard mounting holes, shaft lengths, or aspect ratios.
- Used for Medical implants, aerospace mechanisms, compact camera systems, OEM-specific machinery.
By Motion Type
We provide hybrid stepper motors with linear or rotational motion options, offering precise positioning through open-loop or closed-loop control systems.
Linear Motion
- Hybrid linear actuators use lead screws, belts, or other methods to achieve linear motion.
- Generally operates in open-loop mode.
- High positioning accuracy for linear displacement.
Rotational Motion
- Combines hybrid stepper motor design with an added encoder and servo controller.
- Closed-loop control with real-time feedback from the encoder.
- Very high positioning accuracy and dynamic response.
From 0 to N - Full Motor Solutions
By Drive Method
We provide unipolar and bipolar drive methods for hybrid stepper motors, balancing simplicity, torque output, and application-specific performance needs.
Unipolar Drive
- Uses a center-tapped coil winding
- Current flows in only one direction per coil half
- Simpler driving circuitry (often with fewer transistors)
- Faster switching response
- Easier to control with basic logic or microcontrollers
- Used for Low-power robotics, hobby CNC, basic positioning systems
Bipolar Drive
- Uses full coil without center tap
- Every winding allows current to flow in both directions
- Requires H-bridge driver for each phase
- Delivers higher torque using the same motor size
- Improved smoother operation at faster speeds
- Used for Industrial CNC, 3D printers, medical motion control, professional automation
Combination Options
According to application needs, our hybrid stepper motor offers encoder, brake, gearbox, and integrated driver-controller combinations for optimal performance.
Integrated with Driver & Controller
- Equipped with built-in drivers and controllers, simplifying wiring and reducing the need for external controllers.
- Simplified installation, reduced wiring, and space-saving for efficient integration.
Brake
- It is equipped with electromagnetic brakes to maintain the motor shaft's position even without power.
- Useful for vertical applications or safety-critical operations.
Encoder
- Equipped with an encoder for feedback, providing precise position and speed control.
- Improved accuracy and ability to detect and correct position errors.
Gearbox
- Equipped with planetary or spur gearboxes to increase torque and reduce speed.
- Provides higher torque at lower speeds, improving performance in high-load.
Applications
CNC Machinery: In CNC machines, hybrid stepper motors are commonly employed to achieve accurate control over the placement of workpieces and cutting tools.
3D Printers: They provide the precision and repeatability required for accurate 3D printing.
Medical Devices: Used in medical devices for applications requiring precise positioning, such as in automated drug delivery systems and diagnostic equipment.
Industrial Automation: Hybrid stepper motors are used in various industrial automation systems for controlling conveyor belts, robotic arms, and assembly lines.
Robotics: High-precision robotics applications, including robotic arms and automated guided vehicles (AGVs), often use hybrid stepper motors.
Aerospace: In aerospace applications, hybrid stepper motors are used for precise control in satellite positioning and other critical tasks.
Stage Lighting and Effects: They are used in stage lighting and effects equipment to control the movement and positioning of lights and other stage elements.
Optical Equipment: Hybrid stepper motors are used in optical instruments and cameras for precise lens positioning and focus control.
FAQ
How does a hybrid linear actuator differ from a traditional hybrid stepper motor in terms of applications and advantages?
A hybrid linear actuator converts rotational to linear motion for high-precision tasks in CNC machinery and 3D printers, unlike traditional hybrid stepper motors used for rotational tasks in robotics and automation.
What effect does a hybrid stepper motor's step angle have on performance?
The step angle determines the motor's resolution; smaller step angles (e.g., 0.9°) offer higher precision and smoother motion, while larger step angles (e.g., 1.8°) provide faster movement but lower resolution.
What are the advantages of using hybrid stepper motors over permanent magnet stepper motors?
The step angle determines resolution; smaller angles (e.g., 0.9°) offer higher precision, while larger angles (e.g., 1.8°) provide faster movement.
Can hybrid stepper motors support microstepping?
Yes, hybrid stepper motors are capable of microstepping, which breaks down each full step into smaller increments for better control and smoother motion.
How do hybrid stepper motors achieve precise positioning without feedback systems?
Hybrid stepper motors achieve precise positioning through controlled energizing of the stator windings, causing the rotor to move in discrete steps that can be accurately predicted and controlled.
What does the IP65 certification for hybrid stepper motors mean?
A motor with an IP65 certification may be used in difficult situations since it is resistant to low-pressure water jets and is dust-tight.
How do integrated drivers and controllers benefit hybrid stepper motors?
Integrated drivers and controllers simplify installation, reduce wiring complexity, and improve overall system reliability by ensuring optimal compatibility between motor and driver.
What maintenance practices are recommended for hybrid stepper motors?
Recommended maintenance includes inspection, cleaning, lubrication, checking connections, monitoring temperature, and ensuring alignment and load management.
